This spring assy are widely used in Middle East for heavy duty truck .
Spring Measurements Specs
Totally 18 blades , 1-2 blade Width(mm)*Thickness(mm): 90*13, 3-18 blade Width(mm)*Thickness(mm): 90*17, end to end Measurement 1740 mm (Free Length Measurement),Tolerance range within ±3mm .
Free Arch Measurement (see picture) 100mm,Tolerance range within ±3mm .
All datas are obtained by measuring the new produce product .
Bogie Suspension System
In order to improve the vertical vibration ride comfort of high speed trains in operation for Shinkansen, the measures to reduce the resilient vibration of car-bodies are applied, and the design method of the bogie suspension system is given out.
Advantage
01.No Rust problem + Perfect looking
Method:
>> Single leaf by electrophoretic painting(Optional)
>> Sembling spring by electrostatic painting(Optional)
Benefits for customers
>> Salt spray testing > 500 hours beat general industrial level 200 hours,avoid rust possiblity
>> Perfect-looking -- uniform painting, complete painting, no scratch
02. Pre shot-peening
Method:
>> Make shot peening under rated capacity
Benefits for customers
>> 180,000 times fatigue life beat general level 150,000 times;
>> bear heavier capacity and use longer time;
03. Pre-pressing and adjust
Method:
>> Make pre-pressing under rated capacity
>> Select camber by computer
Benefits for customers
>> Guarantee reasonable camber and keep smallest tolerance,
>> select out leaf spring whose camber is not qualified
Key Points Keep The High Quality
| 1) Raw matrail . |
| Thickness less than 20mm. we choose SUP9/55Cr3/SAE5160H as the product material |
| Thickness from 20-30mm. wE choose SUP11A/50CrVA |
| Thickness more than 30mm. We choose 51CrV4 as the raw material |
| Thickness more than 50mm. We choose 52CrMoV4 as the raw material |
| 2) Quchenging Process |
| We strickly controled the steel temeprure around 800 degree. |
| we swing the spring in the qenching oil among 10 seconds according to the spring thickness. |
| 3)Shot Peening. |
| Each assmembing spring set under stress peening . |
| Fatigue test can reach over 150000 cycus |
| 4) Painting |
| Each leaf under cataphoresis painting. |
| Salt spray testing reach 500hours |
Production Process
1.Material Cutting
4.Edge Cutting
7.Stress Peening
2.Punching
5.Quenching
8.Assembling
3.Eye Rolling
6.Tempering
9.Painting
FAQ
Q1: What type of leaf spring could you produce ?
A: We can produce most kinds of springs in the market. especially on the parabolic springs.
Q2: What material could you supply for leaf spring?
A: Our material grade should be SUP9/SUP9A /SUP11A/51CrV4 /52CrMoV4/ even 55Cr3 and SAE5160H as well .
Q3: How long will be your delivery time?
A: 20-40days. If material stock enough around 20days. if not,would be 40days
Q4: What payment terms are acceptable?
A: TT and LC at sight
Q5: What is the packing?
A: No fumigation wooden pallet . we also can pack according to whatever you request if reasonable.
Q6:How about the surface finishing ?
A : electrophoresis coating (black,red,gray,or as customer’s requests )
